60D Mower Issue
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    bones's Avatar
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    60D Mower Issue

    I accidentally cut the throttle down from high to low while the PTO was still engaged for mowing and the belt blew off the idler wheel and got jammed up. I think this spring is supposed to be tight, did it stretch it? or is this how it's supposed to look? Also, good thing it did happen, 2 of the 4 bolts holding the mower gear box on were missing and the other two were loose. So check your bolts !!! I found the two missing bolts on the deck. Pictures attached.
    Attached Thumbnails Attached Thumbnails IMG_20140508_160105_261.jpg   IMG_20140508_160112_393.jpg   IMG_20140508_161236_062.jpg   IMG_20140508_161245_238.jpg   IMG_20140508_161254_950.jpg  

    Last edited by bones; 05-08-2014 at 05:24 PM.
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    2012 1026R TLB - 60D 7 Iron MMM Auto connect w/ hyd lift - H120 w/ 53" FEL - 260BH w/ 12" Bucket - JD Aux Lights - R4's - Block heater - Artillian 36" JDQA Forks - Ken's Hooks - Piranha Tooth bar - Upgraded seat springs from psrumors

    2013 Laramie Ram Power Wagon w/ Western 8.5' ProPlus plow
    2008 Dodge Avenger R/T Chrysler 200,000 Mile Club
    '16 Polaris Sportsman Touring 1000 XP
    '03 Kawasaki Prairie 650

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    Keeper of the GTT Cookies dieselshadow's Avatar
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    Yeah...that spring isn't supposed to be stretched out... It looks like your tension idler sheave crashed too. Did you see the bent edge? I'll bet the fact your G/B was loose created some of that issue, not the throttling down. In fact you're supposed to throttle down before engaging or disengaging the PTO.
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    2720 w/ 200CX FEL
    , Ken's weld-on hooks, Fit Rite Hydraulics Top and Tilt kit, Artillian forks.
    1954 60 - getting full restoration, 1964
    110 round fender in the shop for crustoration
    Ferris IS3200Zzero turn mower

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    bones's Avatar
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    Yes the pulley got trashed a little and so did the belt, it didn't break but it's got a couple chunks missing. Wonder if I can still run it with the pulley and belt like that? Actually what I did was, I was at full throttle mowing the grass and immediately went from full throttle to all the way down really fast, wonder if the belt couldn't keep up with itself and jumped off because the gear box was loose, causing mayhem.

    Can someone post the parts diagram for this so I can look into new parts?

    Guess this is what happens on the first mow of the year ! Forgot how to run the damn thing lol
    Last edited by bones; 05-08-2014 at 05:40 PM.
    2012 1026R TLB - 60D 7 Iron MMM Auto connect w/ hyd lift - H120 w/ 53" FEL - 260BH w/ 12" Bucket - JD Aux Lights - R4's - Block heater - Artillian 36" JDQA Forks - Ken's Hooks - Piranha Tooth bar - Upgraded seat springs from psrumors

    2013 Laramie Ram Power Wagon w/ Western 8.5' ProPlus plow
    2008 Dodge Avenger R/T Chrysler 200,000 Mile Club
    '16 Polaris Sportsman Touring 1000 XP
    '03 Kawasaki Prairie 650

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    Keeper of the GTT Cookies dieselshadow's Avatar
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    Here you go.



    Cart key PART NO. PART NAME QTY SERIAL NO. REMARKS
    1 03M7184 Bolt 2 M8 X 20
    2 03M7192 Bolt 3 - 020000 M10 X 30
    03M7193 Bolt 2 020001 - M10 X 35
    3 03M7198 Bolt 1 M12 X 30
    4 14M7396 Lock Nut 27 M8
    5 14M7400 Lock Nut 3 M10
    6 14M7401 Lock Nut 1 M12
    7 19M7784 Screw 1 M10 X 20
    8 19M7785 Screw 4 M10 X 25
    9 19M7979 Screw 1 M8 X 55
    Cart key PART NO. PART NAME QTY SERIAL NO. REMARKS
    10 19M8640 Screw 1 M12 X 25
    11 24H1391 Washer 3 25/32" X 1-5/16" X 0.060"
    12 AM144674 Pulley 1 SUB FOR AM130078
    13 MIA12567 Gear Case 1 SUB FOR AM136330
    M812158 Seal 1
    JD5801 Pressure Relief Fitting 1
    CH15002 Plug 1
    M812160 Seal 1
    40M7157 Snap Ring 1
    CH14828 Ball Bearing 1
    Cart key PART NO. PART NAME QTY SERIAL NO. REMARKS
    M804151 Bearing 1
    14 AM136357 Sheave Assembly 1
    15 GX22425 Quick Coupler 1
    16 LVU22590 Pin 1 NLA
    17 M152688 Bumper 1 NLA; ORDER M157063
    M157063 Bumper 1 Export
    18 M157064 Bumper 1
    19 GX22426 Port Plate 1
    20 LVU22811 U-Bolt 2
    21 37M7458 Screw 1 M6 X 12
    Cart key PART NO. PART NAME QTY SERIAL NO. REMARKS
    22 M170675 Clip 6 SUB FOR M152369
    23 03M7187 Bolt 6 M8 X 35
    24 M157880 Strap 1
    25 LVA16090 Pivot 1
    26 LVA16505 Arm 1 Right Rear Gage Wheel
    27 LVA16506 Arm 1 Left Rear Gage Wheel
    28 LVU21455 Bracket 1 Front Gearbox
    29 LVU21468 U-Bolt 1
    30 LVU21854 V-Belt 1
    31 M110316 Washer 1
    Cart key PART NO. PART NAME QTY SERIAL NO. REMARKS
    32 M110698 Washer 1
    33 M110815 Shield 1 NLA; ORDER M165520; Idler
    M165520 Shield 1 Idler
    34 M131119 Cap 1
    35 M134968 Arm 1 Secondary
    36 M142705 Shaft 1 Pivoting Idler
    37 M146073 Bushing 2
    38 M148163 Extension Spring 1
    39 M158481 Shield 2
    40 M93897 Bushing 2 (SUB FOR M40463)
    Cart key PART NO. PART NAME QTY SERIAL NO. REMARKS
    41 T40189 Snap Ring 1
    42 M91256 Seal 1
    43 24M7096 Washer 2 10.500 X 18 X 1.600 mm
    44 M118949 Spring 1
    - Jason

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    2720 w/ 200CX FEL
    , Ken's weld-on hooks, Fit Rite Hydraulics Top and Tilt kit, Artillian forks.
    1954 60 - getting full restoration, 1964
    110 round fender in the shop for crustoration
    Ferris IS3200Zzero turn mower

    Quote Originally Posted by Gizmo2 View Post
    Dieselshadow is my Hero.


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    bones (05-08-2014)

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    636mullet's Avatar
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    When I'm done mowing I just pull the throttle back without hesitation. Then I cut the PTO. I agree w/DS, loose gearbox was the culprit.
    Early 2012 1026R with H120 and 60" auto connect MMM

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    Quote Originally Posted by bones View Post
    Yes the pulley got trashed a little and so did the belt, it didn't break but it's got a couple chunks missing. Wonder if I can still run it with the pulley and belt like that?
    I had basically the same thing happen last year, except my tensioner spring jumped off completely. I found it a couple of weeks later. I didn't even notice it at the time (noise-suppressing earphones), and even used the mower again after that. It continued to work with no belt tensioner, though the belt did beat against the deck at low rpms, which is why I finally noticed something was fishy.

    I still don't know what really happened, but the little arm Deere calls a U-bolt (for some reason) was bent and there's a chunk out of the belt.

    Click image for larger version. 

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    bones's Avatar
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    Thanks. Can someone post a picture of how the belt and tensioner are supposed to look so I can make sure I put it together correctly?
    2012 1026R TLB - 60D 7 Iron MMM Auto connect w/ hyd lift - H120 w/ 53" FEL - 260BH w/ 12" Bucket - JD Aux Lights - R4's - Block heater - Artillian 36" JDQA Forks - Ken's Hooks - Piranha Tooth bar - Upgraded seat springs from psrumors

    2013 Laramie Ram Power Wagon w/ Western 8.5' ProPlus plow
    2008 Dodge Avenger R/T Chrysler 200,000 Mile Club
    '16 Polaris Sportsman Touring 1000 XP
    '03 Kawasaki Prairie 650

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    Keeper of the GTT Cookies dieselshadow's Avatar
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    - Jason

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    2720 w/ 200CX FEL
    , Ken's weld-on hooks, Fit Rite Hydraulics Top and Tilt kit, Artillian forks.
    1954 60 - getting full restoration, 1964
    110 round fender in the shop for crustoration
    Ferris IS3200Zzero turn mower

    Quote Originally Posted by Gizmo2 View Post
    Dieselshadow is my Hero.


  12. The Following User Says Thank You to dieselshadow For This Useful Post:

    bones (05-08-2014)

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    bones's Avatar
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    Wow no wonder my spring was sprung, my tensioner is no where near where it was supposed to be! Wonder if that was from the mishap or was it installed incorrectly at the dealer.... if you look at my picture, mine is into the other main wheel,
    2012 1026R TLB - 60D 7 Iron MMM Auto connect w/ hyd lift - H120 w/ 53" FEL - 260BH w/ 12" Bucket - JD Aux Lights - R4's - Block heater - Artillian 36" JDQA Forks - Ken's Hooks - Piranha Tooth bar - Upgraded seat springs from psrumors

    2013 Laramie Ram Power Wagon w/ Western 8.5' ProPlus plow
    2008 Dodge Avenger R/T Chrysler 200,000 Mile Club
    '16 Polaris Sportsman Touring 1000 XP
    '03 Kawasaki Prairie 650

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    etcallhome's Avatar
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    Is it still under warranty, if so call the dealer and let them get it fixed NOW. Thanks for letting us know about the missing and loosing bolts.
    Will check mine before doing reinstall.
    Gene

    Have fun and be safe !!!
    USAR 8yr 8 mo SSG 99th ARCOM
    JD 1025R, H120 FEL 54" bucket, 54" mmm Auto Conn, 54" Front blade, JD back hoe ,JD IMatch, 48" Bush Hog tiller, Middlebuster from MF dealer, used King Kutter 5' rear blade, a new 47" JD Front blower and Original Tractor cab w/heater.
    We have a Red Honda Pioneer 700-4 (4 seater) w/soft top , doors, and winch.

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