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Well Issues

6867 Views 71 Replies 16 Participants Last post by  sennister
I took the wife and kids to the airport today and get home and I was going to start some of my projects. First on the list was to descale the tankless water heater. Head down to the basement and I can hear the hum of the well pump running. I think to myself that this is odd because I just got home so no one is using water. I keep working and think to myself that the pump should have cut out by now even if it was low. Take a look at the gauge and it is sitting at 60PSI. We have a 40/60 switch so it should be cutting out.... I go over and flip the breaker and start looking into my new project for the day. As I look over things I look at my filters. They normally are changed every 3 months and I did it last month. The first is a spin down sediment pre-filter and I can see what looks like cotton or down on the outside of the filter and what I would say is the amount of sediment we would normally see in 3 month clean out. I have never seen these fibers before so I shutdown my valve and pull the filter. Here is a photo of the fibers.



So the well pump is down about 160'. It comes into the house and there is a T that goes to the pressure switch and pressure tank. The other direction goes to the filters and on to the house. The fibers are on the well side of the filters so it has to be coming from well, well pump or pressure tank. I just cant think of anything that would have fibers in it like this. They feel like cotton. Not sure why they would have something like that in the pressure tank. Any ideas?



I did some troubleshooting. When I drained the pressure tank I noticed that the pressure gauge should have dropped to 0 but it was still sitting at 60psi. Thinking the nipple going to the pressure switch. nipple and gauge could be plugged I replaced all three with new ones. Now the pump still runs non-stop but the pressure gauge reads 0psi all the time. I even ran the pump for a minute. Verified that there is water in the tank by opening my drain briefly. Then I pulled the pressure gauge, nothing came out of it. The odd thing is there is that the hole it screws into has something on the inside of it. It is hard like the plug on the end of the fitting. I tried opening up the pipe where everything attaches but I can't seem to be able to budge the end plug. Who knows how long it has been there. The house was built in the 60s but I replaced the pressure tank about 4 years ago. At that point I had everything disconnected from the union down to the tank. The rest of it could be original for all I know.



My thoughts are these fibers are plugging up the passages to the pressure switch and pressure gauge. I am thinking I need to try and get this stuff apart to clean them out. However. If it is these fibers causing the issue, it is just a band-aid fix, I am still getting these fibers into the spindown filter and even if I clean this out, it will likely plug up again. Anyone ever see anything like this before or have an idea where they might be coming from. There is a section of rubber hose from where the copper pipe comes out of the ground to where it ties into copper pipes and make that T. For now I just run the pump for a bit when I need water and cut it off. It is just me in the house this week so I can get by. I go to the gym every morning so I shower and get ready for work there.
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Time for an update.

First from earlier in the morning when I pulled the T. This is the inside and then the port that was plugged for the pressure gauge.

I used a screwdriver to clear the sediment and when I put it together the pressure gauge worked so I was able to see that I could only get 53 or so PSI. It was time to call in the professionals.
I pulled our pump years ago because pressure would take forever to build up. After I installed the new pump I took the old pump apart. The pump propellers were about completely gone. The new pump ran about 1/3 the time the old one did to build up pressure. The new pump used less power to run even though the ratings were the same as the old pump.
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I get a call from JJ that he was on the way. He then asks if he can get the truck to the well head. Ahhh sure there is some snow but I can take care of that.

I went out put the blower on the X and started working at clearing a road for the truck. The problem was I had used it a few weeks ago to move the snow away from the pole barn. Then those couple big snow falls I used the blower to clear the sidewalk. All of this snow went in one big pile, right through that pile I needed to make a road. Hmmm. The blower couldn't cut through the 6-8" of ice on top of the 6-8" snow. Hmm. I got a lot of it cleared but time to try something else. I drop the blower and quick hitch in the driveway and head down to one of my other buildings where the FEL spends its winter. Hook that up and I was able to bust through the ice and move the snow away. Just as I was finishing up my new road JJ pulled up. He appreciated the snow work and was able to back right up to the well.



As the pump was coming up I noticed wet pipes at about 80'. That means the pump is 80' underwater.

Here is the old pump.



The pipe was all in really good condition. No sign of holes or leakage. They must have been replaced the last time the well was done. As he was removing the tape securing the wire I noticed that the wet areas that had surface rust were rust free when the tape came off.

JJ was splicing in the wire and I saw him go over to one of the side storage areas and start cutting small chunks off what looked like a copper refrigerator water line. He takes the three pieces he cut off and brings them over to the well. I asked if he just made his own butt splices? Yep we have been doing them this way for years. Too many times the butt splices fail. We have never seen one of these fail. The two wires sit next to each other in the copper tubing and he crimped it in a few places.



New pump going down.



We powered up the pump.... Did he put it down the well pipe or the septic cleanout?



So, everything is running now. I showed him the fibers, he is pretty sure they are from the impeller as it was letting go. That explains the lack of pressure.

Total damage.... $1150.00
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So, everything is running now. I showed him the fibers, he is pretty sure they are from the impeller as it was letting go. That explains the lack of pressure. Total damage.... $1150.00
Cheap enough, IMO. The cost did include the pump, right?
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Cheap enough, IMO. The cost did include the pump, right?
Yes, pump, labor and all supplies. Not sure if I mentioned in the earlier update but I first called the company that last serviced (replaced) the pump before we bought the house. He said he doesn't do pump work but recommended these guys. I asked him ball park and he said I think it was $1400-2800 depending on quality of components but that was assuming quality pump like I went with along with new wire and pipe. Plastic pipe and cheap pump would be in the $1400 and quality pipe and pump closer to the $2800. So being that was all good, $1150 seem about right.
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Our pump is at 150 ft, I've change it twice before myself and will do it again this time. I will change out the plastic pipe, wire and rope even though all that is also still working. So do you agree, I should change out ours during the warm weather this year before I have problems?
Keith, how did you get the pipe and pump out? Things have to weigh quite a bit at that length.
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Good to hear, you have water again.:bigthumb:

Jeff B " Keith, how did you get the pipe and pump out? Things have to weigh quite a bit at that length".

I pulled our well its at 115-120' by myself , wasn't to bad, FIL helped keep the pipe and wires together and to make sure nothing broke laying it on the ground. That was apx 25-30 yrs ago , thinking Fri or Sat after Thanksgiving , wife is preparing a full course meal for 15-20 folks that evening.
Had everything repaired (ours is 18" buried to top of well head and before the requirement it has to be above ground and it is still buried). dug out the well head and filled back in the dirt ,and back in the house before 4pm. Wife had told everyone we would eat at 5 and we did. :bigthumb:

Glad we have city water now , we still use the well for cleaning driveway, washing vehicles and watering the plants around the house. Pretty sure when ever it quits working , I won't replace the submersible pump.
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Keith, how did you get the pipe and pump out? Things have to weigh quite a bit at that length.
Had to use the JD 650 FEL to get the Pitless adapter off, after that my wife and I pulled it out. The tough part is pulling up on wet plastic pipe. It was heavy but the good thing is they get lighter as they come up.
Our pump is on black plastic pipe.

Good to hear, you have water again.:bigthumb:

Jeff B " Keith, how did you get the pipe and pump out? Things have to weigh quite a bit at that length".

I pulled our well its at 115-120' by myself , wasn't to bad, FIL helped keep the pipe and wires together and to make sure nothing broke laying it on the ground. That was apx 25-30 yrs ago , thinking Fri or Sat after Thanksgiving , wife is preparing a full course meal for 15-20 folks that evening.
Had everything repaired (ours is 18" buried to top of well head and before the requirement it has to be above ground and it is still buried). dug out the well head and filled back in the dirt ,and back in the house before 4pm. Wife had told everyone we would eat at 5 and we did. :bigthumb:

Glad we have city water now , we still use the well for cleaning driveway, washing vehicles and watering the plants around the house. Pretty sure when ever it quits working , I won't replace the submersible pump.
Ours is buried also and would be a ***** in the winter.

Grass Lawn Tree Vehicle Soil
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Had to use the JD 650 FEL to get the Pitless adapter off, after that my wife and I pulled it out. The tough part is pulling up on wet plastic pipe. It was heavy but the good thing is they get lighter as they come up.
Our pump is on black plastic pipe.


Ours is buried also and would be a ***** in the winter.

View attachment 575321
I was also wondering how you did that. I had thought of doing it myself but once he stared pulling out the first pipe I was thinking when is this going to end. They are 21' each section. I could see doing it if it was plastic but I don't know if my FEL would lift this. Especially considering not only is it the weight of 160' of steel pipe, but also the pump and all the water in the pipe. Then when sending it back down you would have to line up the pipe while threading it back together. I am thinking I am sticking with a service where I could sit and watch him do the work. It wasn't hard for him with the truck but without the right equipment, no thanks.
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I was also wondering how you did that. I had thought of doing it myself but once he stared pulling out the first pipe I was thinking when is this going to end. They are 21' each section. I could see doing it if it was plastic but I don't know if my FEL would lift this. Especially considering not only is it the weight of 160' of steel pipe, but also the pump and all the water in the pipe. Then when sending it back down you would have to line up the pipe while threading it back together. I am thinking I am sticking with a service where I could sit and watch him do the work. It wasn't hard for him with the truck but without the right equipment, no thanks.
In your case I'd watch too. :thumbup1gif:
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In your case I'd watch too. :thumbup1gif:
yep :bigthumb:
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In your case I'd watch too. :thumbup1gif:
:thumbup1gif:

yep :bigthumb:
:thumbup1gif::laugh:

gizmo2-let me know when ur pulling ur pump out-:pickup: and i'll drive up to give ya some moral support that day-ok:mocking:

:hide:i would really help ya pull it. not just sit and take the pics for ya.
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Well it has been a little over 24 hrs since the pump replacement.

My water flow is pretty low.... This can be expected. As mentioned before I have two filters. A spin down sediment filter which I have done one flush of already but the carbon filter which was at about 2 months on a 3 month replacement cycle is pretty well plugged up. I am going to try and hold off until tomorrow or Sat to replace it to let the well settle a bit more. I did notice this morning when I flushed the pressure tank that the water is clearing up quite a bit compared to yesterday but I would hate to swap out a new filter for it to plug up right away.
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