1. Where are you connecting and disconnecting your mower? Is it hard, flat, and level? Is it the same place or random places in the yard? A good description of what and where you do this would be helpful.
Always in exactly the same place on the floor of my barn. High gloss polished concrete. It's neither flat nor level, but it's the flattest, levelest place on the property. The main problem has been that it's too slick. Not only will the deck not latch, but the fact that the front differential is open has led to the tractor spinning the deck like a top when I try to drive on to/off of it.
I resolved this by buying some rubber flooring meant for a gym (the kind to protect the floor when people drop weights) that's made of rubber and about 1/2" thick. So long as I keep the dust off the top of it and out from between it and the floor, this provides enough friction for the deck to stay safely in place while I move the tractor on/off of the deck and has made latching much more consistent, though still often frustrating.
So lay the weight room mat on the floor, then wheel the deck on top of it using the deck dolly. I drive over the deck, drop the arms, and drive forwards into the deck to latch it. If I push up against the deck gently, it will never latch. I make sure the PTO lever is set to rear only (and MAN that lever is often a PITA to move!) With the throttle at low idle, I move forwards until it starts to push the deck, then back up as far as I can and (with the throttle still at low idle), give a fast stomp to the go pedal with the tractor in low gear. Banging into the deck this hard is enough to get it to latch on the first try about 70% of the time. I then get off the tractor and verify the latch is closed fully and set the gauge wheels.
2. Did you follow the setup and adjustment thread instructions from the top, in order, as described?
Yes, I followed the directions and it made a big improvement. It took it from basically completely non-working to working but really frustrating.
3. Is the tractor is good operating condition? Tires properly inflated and matched for mowing?
To the best of my knowledge, there is nothing wrong with the hardware. Tires inflated 22/20 for mowing and checked regularly.
4. Do you change the tire pressure for loader work?
No, I leave the tires at loader pressure all the time because the mowing is a secondary use for the tractor that I don't really care about.
5. How precise were you with your side to side level and deck pitch? (1/8"-1/4" low in the front)
1/4" low in the front, level to within 1/16" side to side.
6. How picky are you about your lawn?
Not at all. So long as it looks like it has been mowed so people don't think the property is abandoned, that's all I'm after.
7. Have lubricated the stub-shaft for the mower gearbox? The driveshaft for the mower?
I have, but not recently. Probably ought to do it again.
8. Is the auto-connect hardware and lift arms in good condition? Is something bent or worn/loose? This is critical.
The left draft arm is slightly rusty just in front of the pin that engages the deck. The reason for this is that, at full lift, the deck pinches the draft arm between the deck and the frame and has scraped the coating off the arm. This is the only problem I'm aware of.
9. Do you really want the help and get this working properly or have you made your mind up that it's a piece of junk? (No offense meant here, just don't want to waste my time if you don't really want to work on it
I would love to have this working better because, as I said, I have to finish out this season no matter what. If we can get it working to the point that it doesn't frustrate the crap out of me every time I have to look at it, that would be good because it means I can hold off switching to a different mower for several more years, which allows us to use the money to get stuff we'd rather do accomplished. In the long run, I'm sure I'll be switching away from this as manhandling the deck off the floor and up against the wall for storage is really hard on me even with the Deck Dolly. But if we can get the deck working right, buying 3-4 years before I have to pay for a RFM would be awesome!